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Seattle’s Floating Railway Bridge

World’s First Railway Over a Floating Bridge

floating bridges across Lake Washington in Seattle
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Engineers in Seattle are building the world’s first floating railway bridge. To tackle this cutting-edge engineering challenge (featured on the Science Channel’s television program Impossible Engineering), the team is relying on UTRS’s corrosion control expertise to enable high-speed trains to go where they’ve never gone before.

project details

Client

Sound Transit / Washington State Department of Transportation

Location

Seattle, WA

Seattle’s Transit Upgrade

When complete, Seattle’s light rail 2 Line will run 18 miles and carry an estimated 50,000 daily commuters between Downtown Seattle and the Redmond Technology station (the headquarters campus of Microsoft), with over a mile of rail track running on the surface of Lake Washington. The lake is too deep for either underwater tunnels or for the underwater columns of a traditional fixed bridge.

The lake portion of the light rail line will run alongside Interstate 90, which currently spans two floating bridges 6,620 feet across the lake from the city to the neighboring Eastside suburbs in King County. The new rail will take the place of existing high occupancy lanes on the Homer M. Hadley Memorial Bridge. Both this bridge and its eastbound traffic companion, the Lacey V. Murrow Memorial Bridge, were already in need of remediation of their ineffective, decades-old cathodic protection systems. Both bridges float atop 38 massive, hollow concrete pontoons, each 360′ by 300′.

Learn More About This Project

Impossible Engineering – Season 8 Episode 2: “Seattle Super Bridge”
(click the upper right play button, warning: plays with sound)
Impossible Engineering - Seattle Super Bridge S08E02

Why UTRS?

UTRS’s Corrosion Control experts were a natural choice for this innovative project. The client already knew our cathodic protection expertise could be applied to floating bridges because, just a few years before, we updated and improved the world’s longest floating bridge (Seattle’s nearby Evergreen Point Floating Bridge across Route 520). Adding to this experience, we have provided corrosion control for numerous transit systems throughout the U.S.

The addition of electric rail to the Hadley pontoon bridge added numerous special engineering challenges to the project. In particular, the high-voltage current that powers the trains introduces the risk of stray current entering the bridge’s pontoons and accelerating the corrosion of their steel rebar. UTRS engineered Cathodic Protection solutions to insulate and protect this unique structure from corrosion. As part of our solution we also investigated how best to protect the surrounding natural environment and ecosystem.

Technical Services Provided

Corrosion Control Design and Implementation

  • Assessment of existing ineffective cathodic protection system
  • Design of new cathodic protection solutions including the first fully automated stray current detection system and track-to-earth resistance testing system.
  • Engineering of insulation methods to protect pontoons from stray current
  • Development of stray current collector system to shunt stray current off the bridge to land discharge
  • Design of current distribution to pontoon bottoms
  • Design of stray current mitigation systems for the light rail addition
  • Implementation of monitoring and alarm systems through a supervisory control and data acquisition (SCADA) system

Environmental and Fresh Water Impact

  • Investigation of effects on fish migration patterns
  • Analysis of impacts on 31 types of algae on reference cell monitoring systems
  • Assessment of fresh water effects on systems and structures

Testing, Verification, and Systems Integration

  • Design, setup, and monitoring of proof-of-concept test rig
  • Verification of proper current distribution and polarization levels
  • Design of SCADA system
  • Implementation of remote monitoring systems
  • Integration of 158 rectifiers with monitoring and alarm capabilities

Materials Selection, Retrofitting, and Power Upgrades

  • Specification of appropriate materials for corrosion resistance
  • Design of retrofitting solutions for existing structures
  • Assessment and implementation of necessary power upgrades

Plinth Insulation

  • Design and testing of insulating techniques and materials for the track
    mounting plinths
  • Ensuring current from the track does not discharge off pontoon bottoms

ng west from Mercer Island toward Seattle between the Homer M. Hadley Memorial Bridge and Lacey V. Murrow Bridge

View between the bridges

Looking west from Mercer Island toward Seattle.

Pontoon access for the floating bridge

Pontoon access

Pontoon access for the floating bridge

Setup and testing of cathodic protection for Seattle's floating rail bridge

Cathodic Protection setup and testing

Setup and testing of cathodic protection for Seattle’s floating rail bridge

Setup and testing of cathodic protection for Seattle's floating rail bridge

Cathodic Protection setup and testing

Setup and testing of cathodic protection for Seattle’s floating rail bridge

Cathodic protection current control for the floating rail bridge

Cathodic Protection current control

Cathodic protection current control for the floating rail bridge

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Corrosion Control

We provide comprehensive corrosion control services without the conflict of interest associated with being material sales representatives or distributors of corrosion control products.