Off-the-shelf parts and machines can only get you so far. When you have a unique need, UTRS Advanced Manufacturing (UTRS AM) is here to turn your vision into reality with custom engineering and design solutions tailored precisely to your requirements.

Our Expertise in Custom Engineering and Design

With decades of experience and a robust portfolio of successful projects, UTRS AM specializes in custom engineering and design for advanced manufacturing.

We serve many industries including medical, pharmaceutical, manufacturing, commercial, military, aerospace/aviation, naval, automotive, industrial, municipal public works, and so on. We use proven manufacturing engineering and designing methodologies to produce best, most efficient, and most cost effective results for our clients.

Our team is dedicated to understanding your specific challenges and delivering solid solutions that enhance your operational capabilities.

Engineering & Design Services

Going Beyond the Specifications

Over many decades we have built a reputation for evaluating when the specifications are inadequate, working with customers to amend designs when needed. Other shops will build according to the specs in these situations, allowing them to double-bill when the client finds out that components don’t mesh together and need a new purchase order to fix it.

True to our “Always, Got Your Back” ethos, we’ll call you if it becomes clear that what we’re building for you is not going to meet your functional needs.

Concept Development & Feasibility Studies

  • We start by listening to you. Our team collaborates closely with your engineers to understand your unique needs and requirements.
  • We have facilities where your engineers can work alongside our team during development, fostering collaboration and innovation.
  • Our feasibility studies assess the best approaches while identifying potential limitations.
  • We can provide initial design concepts along with cost estimates to help guide your decision-making.

Detailed Design & Engineering

  • We offer cradle-to-grave engineering support. From concept through delivery and beyond, we can provide comprehensive support throughout the lifecycle of your project.
  • Utilizing advanced CAD software such as SolidWorks and AutoCAD, we create precise 3D models and designs tailored to your specifications.
  • Our team can conduct stress analysis and simulations to optimize functionality and performance.
  • We rigorously test and validate prototypes to ensure they function as intended before moving into full-scale production.
  • We develop detailed drawings and specifications that facilitate smooth production transitions.

Reverse Engineering

  • We offer services for upgrading existing machinery to improve performance or extend lifespan. Our custom retrofitting solutions adapt older machines to modern standards effectively.
  • If you need to replicate or improve an existing part or machine, we can help. Our team can analyze existing parts or machines to create accurate digital models and manufacturing-ready specifications.
  • We can redesign components for improved functionality or manufacturability, ensuring they meet modern standards.

Project Management Throughout Design

  • A dedicated project manager oversees your project from start to finish, ensuring clear communication and timely completion.
  • We’ll provide regular progress updates and keep you informed every step of the way.

Design for Manufacturability (DFM)

  • Our expertise in CNC machining, fabrication, and assembly techniques results in cost-effective solutions tailored to your needs.
  • Our streamlined processes facilitate a smooth transition from prototype development to full-scale manufacturing without compromising quality.
  • Every design is optimized for manufacturability, ensuring seamless integration from design to production. We develop machining processes that can be transferred to other facilities, ensuring consistency across production sites.

Pharmaceutical and Packaging Custom Slats

Attention Line Engineers and Maintenance Managers:

  • We have been producing custom slats for all brand-name filling machines for over 20 years, establishing a library of samples to find the right slat, funnel, filling segment, or change parts to fill your most difficult product.
  • UTRS AM is your high-quality, low-cost alternative for bottle filling change parts for the pharmaceutical packaging industry. Our slats are machined from superior normalized HDPE on our highly precise CNC machines. They comply with all industry standards – no validation problems. We also specialize in slats designed to operate with electronic inspection systems.
  • Our removable change slats can be custom designed specific to your product to ensure the highest percentage fill rate. Our slat fillers can handle tablets, capsules, soft gels and unusual shapes.
  • Custom solutions for existing slats experiencing fill errors, false rejects and other efficiency problems resulting in lost production and reduced throughput times.
  • We supply a sample slat on all new orders to ensure accuracy and performance before a full production run. This eliminates unforeseen issues which might negatively impact optimal production. We can create a new design based on your specific product, or exactly duplicate replacement sets based on existing slat samples.
  • Our change slats offer quality workmanship, better finishes and easier cleaning solutions. Contact us today for slats for your King, Lasko, Merrill and other fillers.
Video thumbnail image for slat design using computer software

Benefits of UTRS AM Engineering & Design

Experienced & Certified Engineers: Our design team comprises qualified professionals with certifications that demonstrate their expertise. You can trust that your project is in capable hands.

Advanced Design Software: We utilize industry-leading CAD software such as SolidWorks and AutoCAD, which enhances our ability to deliver precise designs that meet your expectations.

Turnkey Solutions: With our one-stop-shop approach, we manage everything from initial design through to the finished product. This integration and accountability simplifies the process for you, saving time, reducing complexity, and eliminating the finger-pointing that results when elements get subbed out.

Quality Control Measures: Throughout the manufacturing process, we implement rigorous quality control measures to guarantee that every component meets the highest standards.

Faster Time to Market: Our efficient design processes enable quicker fulfilment, allowing you to stay ahead of the competition.

Reduced Costs: By implementing DFM principles, we help optimize production costs while minimizing waste, ultimately benefiting your bottom line.